Racefiend":1snor55j said:So I continued making measurements of the front suspension, and I must say I'm pretty dissapointed in Toyota. Here's what I found:
The shocks have 5.75" of total stroke.
With the car sitting level, with driver, the front suspension compresses 3-7/16" (which leaves 2-5/16" of compression travel)
The bump stops hit at 3.75" of compression, which leaves a whopping 5/16" of compression before you start smacking the bump stop.
The bump stop itself adds 50 lbs/inch @ .5" of compression, and 100 lbs/inch at .75". At this point they're pretty much fully compressed, so stiffness goes up exponentially from there.
Since I completely disassembled/drained the front shocks, I decided to do the bounce test on the front to see what the front spring rates were. I got 68 cycles/min (cpm). This equates to about 126 lbs/inch. The FAQ states the front should be 174 lbs/inch for all-tracs up to 1991 and 123 lbs/inch for later years. Mine is a 1990, so either the FAQ is wrong, or someone swapped front springs on my car at some point.
From my thread here:
http://alltrac.net/phpBB2/viewtopic.php ... bd149c6e04
we know the front sway bar adds ~50 lbs/inch of wheel rate during cornering.
So we know the front wheel rate is about 175 lbs/inch during cornering. However, this is in effect only for the first 5/16" of body roll. At this point, the bump stops hit. So at 13/16" of body roll, the wheel rate is now 225 lbs/inch. At 1-1/16" of body roll, the front wheel rate jumps to 275 lbs/inch. Beyond that much body roll, the wheel rate goes up tremendously as the bump stop is compressed beyond the point I could even get it squished. Now, the all-trac weighs about 2100 lbs up front, so it is quite easy to transfer enough weight to the outside tire to compress it over 1" during a hard turn (I'll have exact figures later).
So what does this all mean? Well, during hard cornering, the front outside wheel rate jumps dramatically, causing the understeer of the car. Things get worse when you lower the car. This explains why during my measurements the rear wheel rates were proportionately way higher than the front, and technically should have caused serious oversteer. We are left with an interesting paradox. If you stiffen the rear springs/swaybar, you decrease the understeer by compensating for hitting the bump stops up front. If you stiffen the front springs/swaybar instead, you will also reduce understeer by keeping the front suspension from compressing the bump stops as much.
I've taken measurements of the stock strut inserts, and will be calling Bilstein to try and find a shorter stroke replacement for lowering the car. I still need to put my car on scales again to find out the center of gravity so I can figure out the weight transfer numbers. The quest for the proper suspension continues....
I don't mean to ride your nuts here, but I don't believe what you've posted in this (and your swaybar thread) is correct. I have nothing to back up this claim, since I no longer have the stock suspension on my 165, except that it doesn't make sense,
Are you sure the front suspension only has 5/16" of stroke before the bumpstops? I find this hard to believe and think you must have measured something incorrectly, or your springs are saggier than granny's tits. This suggests that lowering the car more than 5/16" would mean it was running on the bumpstops, which is obviously not the case.
Additionally, I read your other thread on swaybars and I'm not entirely sure I agree with your conclusion there, either...the conclusion that the stock rear sway bar is stiffer than the front doesn't seem right, from casual observation. I'll get back to you on this when I have some time to think about it, later this week, hopefully.
:smokes: