Front Drivetrain Noise: Video !

Corey

Active member
Okay, have my new driveshafts.

How do I remove the ABS ring? I'm not sure what the non-abs shaft looks like so I'm worried about cutting off too much.

Thanks

16.jpg
 

cheekieduckie

New member
Corey Darling":hdi9d8yd said:
Ordered new hubs, non-abs knuckles, non-abs front driveshafts, and bearing kits.

Will install in a week when I have some time off.

If all that doesn't fix it.....
Good luck!
 

tubasteve

New member
Corey Darling":21u27apu said:
Okay, have my new driveshafts.

How do I remove the ABS ring? I'm not sure what the non-abs shaft looks like so I'm worried about cutting off too much.

Thanks

16.jpg


Why cut it off? Should chisel off anyways.
-jr
 

Corey

Active member
Parts are in.

Noise is vastly reduced, but it's definitely not gone. :bangshead:

So that was new bearings, hubs, knuckles, and axles.

Had to get an wheel alignment after, and we found that Audi had over torqued damn near everything. So we retorqued the axle nut to the proper BGB spec just incase.

It might be in my head, but after the re-alignment and all that retorquing, the noise got a bit worse.

Could the torque on the axle nut have anything to do with this?
 

Corey

Active member
Well,

The new parts have definitely made an improvement overall.

I tried a number of different torque settings on those axle nuts. I found an improvement, albeit small, when torqued between 170 and 180ftlbs.

I then backed it down to 137 ftlbs again, and found it was a bit worse. So back up to 180 it went.

I'll leave it there and start focusing my attention elsewhere. This problem has cost me way too much money and time.

Next I'll try replacing the propshaft with the CF piece. My clutch is also going, so I'll see if a different clutch system helps the noise when I get that replaced.

Thanks all.

In the mean time, if anyone has an idea, feel free to post it up.
 

phattyduck

New member
How are your tires? Any feathering that might cause the noise? I know that worn/feathered tires can sometimes sounds like bad wheel bearings, and the sound can change when torque is applied to them.

-Charlie
 

Corey

Active member
Hey,

New tires I'm afraid. Changed them with Continental Extreme contact DWS in December. No change to the noise.

I also had a bent wheel straightened - no change either.

I've now put about 300 km on these new parts. The noise is getting worse again. Soon it will sound the same as before the part swap. :shrug:

Maybe the bearings and driveshafts had nothing to do with this? Maybe the act of swapping out the parts temporarily changed something.

I'm going to take it to a dedicated drivetrain shop today with my old driveshafts - see what they make of it.
 

tubasteve

New member
If you under tqed the wheels....then drove it...then re tqed it, might have killed bearing and hub, again.just saying.
-jr
 

Corey

Active member
I considered that.

But 137 was toyota's original torque rating for the ST165 and ST185 in 1990. So it wasn't necessarily undertorqued right?

Also, the noise is identical. Still that Womp womp womp. Still only around 2500-3000 rpm and only when torque is applied (like while maintaining speed on level stretch of road, or engine braking downhill)

Edit: Also hear it while accelerating through that rpm range.


I quickly stopped in at a drivetrain shop. Went for a quick rip around the block with the mechanic. His first impression is pinion bearing in the transmission somewhere.

Ugh
 

Corey

Active member
Absolutely zero change when swerving left and right.

If the noise isn't occurring (cruising below 2500ish rpm or well above 3200), I can turn left or right to full lock and it wont appear.

But if it is occurring (I'm in the rpm band with constant power on to maintain speed), I can swerve left or right and the noise wont change.

I'm afraid that the noise now appears to be right back to where it was before I had these parts installed. It's now just as loud, and the rpm band it occurs at has widened back up again.

I have no clue what is going on :crazy:

I rechecked the axle nut torque today. Still 180.
 

bridge47

New member
Only read pg 1 and 4 as my connection is screwy, but have you tried to replicate this noise with engine turned off but car still rolling?

Have you tried an infared thermometer on each wheel hub or caliper after a long drive to check for differing temps?
 

Corey

Active member
Hey,

That is a great idea. I'll try that now actually. I've tried it with the gearbox in neutral and coasting, but not with the engine off.

I'll give it a shot and see if I can get my phone to pick up the noise.

Thanks for the help everyone.

Edit: And negative on the IR thermometer.
 

Corey

Active member
Video success!
Throughout the video I stay in 2nd gear and maintain the RPM's in the range where the noise is produced. The noise is just as audible in 1st and 3rd.

http://www.youtube.com/watch?v=o-0MdkUy ... e=youtu.be

Note that at 2:15 I start feathering the throttle - you should be able to hear that I can make the noise come and go like a light switch.

I've got pretty good speakers hooked up, hopefully it's audible for everyone.

I tried coasting with the engine off - I couldn't generate the noise. (not in video)

It definitely needs some torque going through the wheels.
 

tubasteve

New member
good job on video.

i had a rear wheel bearing on a subi do this, wouldnt change with going left of right, or un-loaded. i said diff, i swore diff was bad, even on the rack sounded like a bad diff......it was BOTH rear wheel bearings. hard to tell w/o being there. but thats what i would say thoough, it was hard to pin-point the noise. customer supplied wheel bearings and said, just do them as i already bought them......man i could not tell you how i felt, had several drive line guys say diff as well, and priced it out, we replaced the diff fluid but was clean as new, and no shavings....

So i listened to my paying cusotmer as i reccomended against it....we did one then drove, and wow, what a difference. their car had 54k on it, dd, and noever abused.


somemore insight that i could give. sorry you have to hear this...

-jr
 

Corey

Active member
I'll have to take a close look back there the next chance I get.

I guess all the attention has been towards the nose of the car because that's where it appears to be coming from while driving.

I'm not even sure if the noise is audible from the outside of the car. I should ask someone to follow the car and see if they can hear it.

Thanks again!
 

tubasteve

New member
the chassi ear we had on the car even gave us insight to thinking it was the trans just transfuring the noise down the driveshaft it was so horrid.
 

Corey

Active member
Crawled under the tail of the car.

So far only checked rear right wheel bearing. I removed caliper and disk and tried to wiggle the hub. No play that I could see or feel.

I then checked the torque on the nut. First at 137 ftlbs - was good. Then torqued to 166.


After that I started checking the driveshafts. No torn boots.

I found a not insignificant amount of play in the whole system. With the parking brake on, I could grab the inner flange of either rear driveshaft and twist the driveshaft a visible amount.

This play is not only due to play in the differential, but play in the inner joint aswell.

I can also turn the propshaft back and forth while the car is in gear, sitting on the ground, with the parking brake on. This turning produced a "clink" noise at the end of the play, and if extra torque was applied by hand, I could just get the rear driveshafts to visibly turn ever so slightly - barely noticeable.

There was also play in the other direction - with one wheel off the ground, and e-brake off, I could turn the hub back and forth, turning the whole driveshaft, but not affecting the propshaft.


Anyone know if this much play is normal? Next time someone is under their car, I'd really appreciate it if they could see how much play is in their system.

I also checked the rear diff mount, it appears to be intact.

Thanks again
 
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