1991 Corolla All-Trac / The 3SGTE swap no one does

mk1spyder

New member
I know the feeling man, I had a chance to get one with a rusted out gas tank years ago but the guy selling it was so stupid I couldn't even get him to agree on a time to look at it. Some people are so stupid they can't even take money.
 

MWP

New member
Ugh... so much wrong in what you've said.

mk1spyder":3us2xgnb said:
The wiring is much more complex, and the transmission doesn't work with cable driven speedos.

So what is the wiring is a little more complex. You set it up once and never touch it again. Its worth it for the far better ECU the ST215 runs.

Of course the trans does work with cable driven speedos. Just use the speedo drive off your old trans. There is one single bolt that needs to be undone to move it over.
The 215 trans is identical to the 185 trans in every other way.

Blocks and pistons failing are all related to bad tunes usually, rods snapping are not lol.

No.
Blocks cracking is caused by defects, and weak areas in the block. You cant tune that out other than by reducing power.
Rods breaking in gen4's is rare, and is linked to bad tunes and accidental overboosting.

The exhaust manifold flange is a different pattern and size from all the other 3sgte's...

No! Its the same as the gen3.

And it has a higher compression ratio leaving less room for error.

Its only a little higher, so unless you are running a 20yr old ECU (ie, Microtech) or have an incompetent tuner, its no problem.

On top of that i'm pretty sure you're stuck with the stock intake cam.

Gen3 cams fit the gen4, with a small easy mod (ive done it).

The ST215 was 2 steps forward 3 steps back due to Toyota starting to puss out and care only about making money.

The ST215 is a mid-luxury wagon. Its not a sports car.
The engine was built to suit it. The rods are big part of that (lower rotational mass = less horrible 4cyl vibrations).
Remember, stock, it still is more powerful than a stock 205 engine, even when winding up the boost to boost-cut.
 

mk1spyder

New member
Uh no, the ST215 trans does not have the internal gear drive to move the cable adapter like the st205 does. Look up the monkey wrench racing rav4.

If you swap to gen3 cams you lose the coil on plug ignition so wtf is the point lol. You could swap just the exhaust cam.

The exhaust ports on the gen4 are bigger than gen3, so yes you could remove the 8th stud and run a gen3 manifold IF you could machine out the flange enough to match the bigger ports.

The wiring being much more complex also means the ecu is too different from the old obd1 gauges and tach to run them properly plus the fact that it is cop ignition.

All i'm saying is that it is a harder more expensive swap, that is more expensive to modify, and comes with weak ass rods which i'm not sure if you are aware are kind of important lol. How much more power are they rated for like 20hp? Woopty doo, all 20 of which can be attributed to the .5 Bump in compression, ignition and intake manifold.

Do me a favor, go put a st215 in a car and lets race, stock turbo.
 

Tecker185

Member
It's not worth arguing with someone who has never had one of these engines. But if your ever in my neck of the woods ill take you for a ride in my st215 powered alltrac. I do not see the point of changing the the turbo on the st215 engine.

And FYI all that's needed to put cams in a st215 is have the end of the intake cam tapped for a bolt to put the trigger on. Obviously you would have to make sure it's in the right place.
 

MWP

New member
mk1spyder":1blfacik said:
Uh no, the ST215 trans does not have the internal gear drive to move the cable adapter like the st205 does. Look up the monkey wrench racing rav4.

Ah really? :(
Hm, that does makes things a little more difficult then.

If you swap to gen3 cams you lose the coil on plug ignition so wtf is the point lol. You could swap just the exhaust cam.

You just bolt the sensor arm to the end of the gen3 cams.

For example (my engine):
eNpdjcuKwkAQRX-l6X1MVb_SVnYjkhlBEOJe2k6izbRG8gCHYf59IupCa1XnFHWvI0u_PUnil-B53lOmia9d992nC9exTfDTUsfgHSu3aHWqy6TYLtnHGGKVCkCRQJagYZ-1q1g5jE2Tfq2LHYLJZqtNcYtUxJsQI88DwYRTgXf-WN8Y7zwcx9P-eUfi18cbAgC_q593NbnYHtqdb7tz3T3D7MNe_MDzimCm4HWEEKCUATUXGiRKsGBVJoyU0qBFo8AInf_9AyxfSwM,.jpg


The exhaust ports on the gen4 are bigger than gen3, so yes you could remove the 8th stud and run a gen3 manifold IF you could machine out the flange enough to match the bigger ports.

Gen3 exhaust gasket on a gen4 head (again, my engine):
eNpdjMFqAjEQQH8l5L7uTCaJcfbWUrYtCIJCjxKzaw2mXckqVMR_d0U91DnNe8M8z45PPRPLXQyy6nmsWU593vblq89iFsOwtCkGL-YLdKY086JevImXQ0xNqQCxACpQiffWN-Kry9vyY1ovgQyNPmf1tTgE1zElWUWGAQ3L4MOmvTLeeL85_Kwed2T5d39DAJA3dXxWg0vdd7cMXf5t8yPm7nYX9rJqGEYa_o9SCrS2oCfKACGBA6fHyhKRRYdWg1WmOl8Au7dKkQ,,.jpg


Gen3 & gen4 ports are the same size.

Do me a favor, go put a st215 in a car and lets race, stock turbo.

Stock 205 engine with the ct20b at 16psi VS stock 215 engine with ct15a at 16psi.
Youll find the 215 engine will win quite comfortably.
 

MWP

New member
Not whining, informing :p

He'll update the thread with new build info when there is some... until then, some friendly banter about engine details isn't a problem, right?
 

mk1spyder

New member
Oh no hard feelings I love an intelligent convo. Everyone has their opinions, and I think the st215 is more hassle than its worth.

Got the GSC S1 gen3 cams in today, stole the shims off another head so i'd have enough to reshim this head, doing that tomorrow but they are all cleaned lubed and ready for measurements.

I'm going to need new cam seals are they the same as gen2? How about the distributor o-ring?
 

mk1spyder

New member
Berk 3" downpipe on. I must say the sheetmetal alignment inside the bellmouth is crap, they literally have sheetmetal overlapping sheetmetal which will cause alot of turbulence and eddies, adds crevices and trays for stuff to collect in. Not what I paid for, shaved the edges down before installing.
 

Attachments

  • IMG_20130716_215539_070.jpg
    IMG_20130716_215539_070.jpg
    713.3 KB · Views: 3,718
  • IMG_20130716_215632_725.jpg
    IMG_20130716_215632_725.jpg
    813.9 KB · Views: 3,718

mk1spyder

New member
More pics.
 

Attachments

  • IMG_20130801_231636_812.jpg
    IMG_20130801_231636_812.jpg
    986.7 KB · Views: 3,675
  • IMG_20130801_231650_244.jpg
    IMG_20130801_231650_244.jpg
    983.4 KB · Views: 3,675
  • IMG_20130803_112212_030a.JPG
    IMG_20130803_112212_030a.JPG
    480.9 KB · Views: 3,675

mk1spyder

New member
More pics.
 

Attachments

  • IMG_20130811_135216_279.jpg
    IMG_20130811_135216_279.jpg
    456.4 KB · Views: 3,675
  • ResizedImage_1376319485020a.JPG
    ResizedImage_1376319485020a.JPG
    534.8 KB · Views: 3,675
  • ResizedImage_1376319512539a.JPG
    ResizedImage_1376319512539a.JPG
    656.6 KB · Views: 3,675

mk1spyder

New member
You can see in the pics that the rear driveshaft and camry cv axles are a direct bolt in. Also you can see the HKS cam gears/belt + GSC cams being degreed properly. Also where the intercooler is going to go with the shaker scoop through the hood, the turbo intake will come up and over the intercooler into the scoop to get some uber fresh air and water mist injection when its raining lol.

Here's the only problems i've run into. 1 of the control arm bracket bolts stripped going back in (rusted threads). Tapped it and put a course thread bolt in, but i'm going to weld it in place as well just to be sure as this thing needs to hold down 3x the power it was meant to.

Secondly the CV axle being the shortest option of the donor cars at 20" seems to be too long. It doesn't bind but it is compressed in too much for my liking. I haven't done the passenger side yet but I am hoping it intalls extended a bit because I think my issue is just that the engine needs to be slid towards the passenger side a little, which is easy since all the factory holes are slotted for adjustment and the 4th final mount has yet to be made so it can go whereever. Worst case scenario I get some custom axle shafts made down the road if I can't correct by sliding the engine and I grenade an inner CV (unlikely as is).

I think the engine just needs to be slid over because the track width of the corolla is 56.7" and the 2.5L Camry/ST165 Celica is 57.9" which should only make me 0.6" tighter on each CV axle. Currently it is sitting a good 1.5" over compressed. Probably going to need to put a dent into the passenger strut tower to clear the engine mount.
 

mk1spyder

New member
Well its in and done, go to start it, nothing. I've got fuel but no spark. Code 14 no IGF signal. Tested everything, ECU is good, tried 2nd ignitor no change. Tweak'd fucked up this harness and they got rid of the intercooler pump connector so I can't do anything about losing code 54 unless I cut open the hearness, Tweak sucks.
 

New Guy

New member
They do hundreds upon hundreds of harnesses. It's possible that a handful of calls came in when they were doing yours and something got missed.

Call them or shoot them an email and talk to them about it before you start badmouthing them.


Cool build, man. I saw a 'Rolla All-Trac wagon in a salvage yard some time ago, I was sorely tempted to buy it and build it as a track/rally car but I've got no money these days (or any days previous. c'est la vie)
 

mk1spyder

New member
Already talked to them. They chopped the connector for the IC pump without thinking about the fact that I need to get to those wires to remove code 54. Thought being the experts they are they'd know that when I told them I wasn't running the water/air cooler hence why they chopped the connector. So now I have to tap in at the ECU side of the wires.

The issue with no spark after exhausting every other option turns out to be corrosion inside the ECU connector pins. No way it got wet when I had it since it stayed in a dry garage inside a box the entire time, must have happened when it sat in a JDM port forever. But the fact that they missed this makes me wonder why I paid $600+ for them to join 2 harnesses together and electrical tape the blank out of it.

Either way I talked to Cam and they are going to let me pay for 3 new connector housings and re-crimp the ECU pins myself. So kind of them.
 

mk1spyder

New member
Done, runs stupid fast. Had to switch to falken azenis to stop it from burning all 4 through 2nd (14" wheels). Using dry ice on the intercooler for racing.
 

Attachments

  • securedownload.jpg
    securedownload.jpg
    43.8 KB · Views: 3,416
  • securedownload1.jpg
    securedownload1.jpg
    78.7 KB · Views: 3,418
  • securedownload2.jpg
    securedownload2.jpg
    105.9 KB · Views: 3,417
Top