I got
both of the rear sway bar link bolts off. The Devil will come for my soul some sunny afternoon while I am out on a drive in the Lorelei I fear.
I have both of the rears installed. A couple of observations:
1. Yes that sway bar nut was confusing as hell for a while. I was like “I’m turning and turning and nothing’s happening.” Then I took a closer look at it and knew what to do. I guess I got lucky in that the nut and bolt weren’t hard fuzed to each other. Some PB Blaster on it and an hour to let it work in did the trick.
2. A jack under the rear wheel assembly allowed me to get into position to put it back together.
3. For the love of all that is holy do not dislodge the brake pad from the caliper and then inadvertently compress the caliper like a clod unless you have a desire to learn what needing three hands is like and you have some sizable C clamps on hand.
4. The brake line bracket on the 441 is a pain in the ass. One, it’s positioned in such a way as to suggest that their rubber o-ring around the brake line solution is good. It would allow the brake line to vibrate and I’m not of the opinion that it’s a good idea to diverge from the system of hard fixing the brake line at the junction using the C clip which has allowed my brake lines to survive 30 years. Two, if you think as I do, you’re going to have to do some bending, clip manipulation, and swearing in a tight space.
Here's how it looks after installing the rears. Wow, that back is a little high.
24 and 13/16" ground to front fender
27 and 1/8" ground to rear fender (2 and 5/16" rake front to back)
My initial impressions are that I'll go down 1/2" in the front, and down 1" or 1 and 1/2" in the back. Though frankly I have no major issues with it as it is. I might wait until I get the CF hood and lightweight battery installed--that will relieve the front end of about 60lbs which might change my equation some.
Front camber is set to maximum allowable, which is roughly what I had before with the Cusco pillowball camber plates.
For information's sake:
To get 24 and 13/16" ground to fender on the front, with 205/50R16 tires, the bottom of the threaded tube should be recessed into the lower receiver 1 and 1/4"
To get 27 and 1/8" ground to fender on the rear, with 205/50R16 tires, the bottom of the threaded tube should be recessed into the lower receiver 3 and 1/4" (if I would have done some math, I would have known that the rake would be in excess of 2 inches. Duh on my part. I was distracted.)
The 6km test drive went without problems. The ride quality is improved and no more noises--in general--from the suspension. Caveat below. I have no major complaints. Some aspects of the install could have gone a little smoother--my main complaint is the brake line brackets which were a little hassle for my preferences. I didn't paint the calipers and rotors on the rear--and boy you sure can tell by the rusty rotor!
One thing I will say, the front coilovers are talky at low speed. Grinding noises. Even with the radial bearings that promised to eliminate that. I don't know whether I need to do something to fix that, or whether I just need to get used to it. I'd appreciate some advice on that because it's annoying to have spent $100 extra to have that. I sounds jank.
EDIT: I quickly assessed that the CV joints were likely the source of these noises and will replace the CV axles.
Hopefully, my account will be of use to the other members who got in on the group buy.